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MANUFACTURING Software

We build Custom Software for Manufacturing Companies

Managing production shouldn’t feel like managing chaos. At ioSTUDIOS, we have a wealth of experience in building bespoke software designed to enhance the efficiency and efficacy of your manufacturing operation. From automating production workflows to tracking inventory, our tailored systems give you full control – without the bottlenecks.

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Vision Manufacturing-Software

Why off-the-shelf Manufacturing Software can fall short

When you’re managing complicated production processes, generic software may not cut it. Off-the-shelf manufacturing systems are often built to suit everyone, which means they often do not cater for your specific requirements.

Lack of customisation

For unique production lines

Generic systems may not adapt to your unique production processes or specialised equipment, forcing you to change how you work.

Clunky integrations

With ERP, MRP, or machine-level systems

Poor connections between your existing tools can create data silos that cause inefficiency and duplicate work for your production team.

Poor real-time visibility

Into production status and KPIs

A lack of insight into your data can make it difficult to track performance, spot bottlenecks, and make effective decisions driven by data.

Misaligned features

That don’t reflect your actual workflows

You’re paying for features you may not use, whilst missing out on functionality that may be absolutely critical to your manufacturing operation.

Time consuming workarounds

For basic production management tasks

Your team wastes hours on manual processes because the software doesn’t handle your specific production needs and requirements.

Poor user experience

For production staff and management

Inefficient user interfaces and convoluted processes alienate users, reducing engagement and slowing adoption.

Off-the-shelf software

  • Designed to cover general business processes, making it suitable for standard inventory, scheduling, and resource management
  • Quick to deploy, enabling fast access to core admin and reporting features
  • Includes regular updates and robust customer support from large software vendors
  • Affordable entry-level options, ideal for manufacturers looking to keep upfront costs low
  • Advanced manufacturing modules or full ERP packages can be extremely costly—sometimes more than £100,000 per year
  • Lacks the flexibility to accommodate unique workflows, custom production lines, or complex supply chain integrations
  • Limited ability to customise for specialised manufacturing processes, machine integrations, or regulatory requirements
  • You don’t own the source code or intellectual property, meaning you’re dependent on the provider for changes, support, and future-proofing

Bespoke software

  • Built around your factory’s unique processes—whether it’s batch production, discrete manufacturing, assembly lines, or advanced automation
  • Allows full integration with your machinery (e.g., PLCs, robotics, sensors), MES, or custom reporting dashboards
  • Enables you to automate data capture, reduce paperwork, and optimise scheduling in ways off-the-shelf products simply can’t
  • Provides a true competitive edge—streamlining your most complex or valuable processes in a way your competitors can’t easily copy
  • Grants full ownership of the source code and IP, giving you long-term security and business value
  • Can be supported, maintained, and enhanced through an SLA with ioSTUDIOS’s experienced manufacturing software team
  • Usually involves a higher initial investment and a longer implementation period, but results in a system that works perfectly for your factory

Sound familiar? You’re not alone. Many manufacturers come to us after trying multiple systems that never quite aligned with how they actually operate.

Ready to get started?

At ioSTUDIOS, we believe in creating business changing custom made software that meets your businesses requirements.

Whether you’re a small business looking to streamline it’s processes or a large enterprise seeking a system-led competitive edge, our development team is on hand to create a solution that will enhance and evolve your company.

Let’s talk.

We’re here to help and are hapy to answer any queries you may have.

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Software built around your Manufacturing Business

No two manufacturing operations are the same – so why use one-size-fits-all software? We create bespoke solutions shaped around how you work and tailored to your unique workflows, goals, and operational needs.

Production Scheduling & Planning

Optimise production schedules, allocate resources efficiently, and reduce downtime with advanced planning tools.

Inventory & Material Tracking

Track inventory levels in real-time, automate reordering, and optimise stock levels to reduce costs.

Machine Integration & Monitoring

Connect directly with your production equipment for real-time monitoring, predictive maintenance, and IoT capabilities.

Work Order Management

Optimise production schedules across laser, bending, and punching stations to maximise throughput and minimise downtime.

Quality Control & Compliance

Centralise all project documents, including CSV files, specifications, and quality control records in one accessible location.

Real time Performance

Monitor real-time quality control data and efficiency metrics to identify bottlenecks and optimise production.

ERP Systems

Seamless integration with SAP, Oracle, Microsoft Dynamics, and other ERP platforms for unified business operations.

MRP Systems

Connect with existing Material Requirements Planning systems to optimise production planning and inventory control.

PLC & Machine Controls

Direct integration with Programmable Logic Controllers and machine control systems for real-time production data.

Compliance Systems

Connect with compliance databases to ensure all products meet current regulations and quality standards.

CRM systems

Integrate with your existing CRM to maintain a single source of truth for all customer relationships and orders.

Legacy Systems

Custom API development to connect with your existing proprietary or legacy manufacturing systems.

Production Manager App

  • Monitor production in real-time from anywhere
  • Adjust schedules and priorities on the go
  • Receive instant alerts for production issues
  • Access production data and KPIs offline
  • Approve work orders and changes remotely

Shop Floor App

  • View work orders and production schedules
  • Log production activities and quality checks
  • Report issues with photos and descriptions
  • Scan barcodes for inventory and materials
  • Access work instructions and documentation

Cross-Platform Compatibility

All our mobile solutions are developed for both iOS and Android platforms, with responsive web applications that work on any device. We can advise on the best approach for your specific needs during our discovery process.

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“Every feature is designed around your exact workflow — no bloat, no unnecessary tabs, just pure efficiency.”

From Concept to Code – Our Proven Process

We don’t just build software. We partner with manufacturers to shape the right solution from day one. Our agile process means you get a system that works exactly how you need it to.

Discovery & Definition

We listen to your business requirements and objectives to decipher what is the optimal approach and whether any RnD is required.

A definition of the system is then established and showcased via a range of discovery resources.

Style Guide, Prototyping & User Stories

Key outputs of Discovery include a full UX prototype, with a complete UI style guide, that achieves a 95%+ life-like visual of your solution.

User stories will accompany this, to provide clarity for any debatable logic and functions.

Software Development

Once the outputs from Discovery are signed-off, our Development Team will begin iteratively building your solution out in code, in Development.

This will be led by a Technical Lead, who issues briefing cards and conducts daily catch-ups.

Internal QA & UAT

To achieve a robust solution that meets the brief, our Development Team will test their own work, followed by a full review by a QA Specialist.

After this a UAT Plan is issued, enabling our client to efficiently complete a full UAT exercise.

Deployment & Go-Live

Once the UAT site has been signed off a Deployment date and time will be scheduled – in which we will make the solution operational.

As part of this hosting config. and roll-back/contingency options will be explored and agreed.

Ongoing Support & Maintenance

After launch, our well trusted and highly regarded Support Team will be on hand to assist with any ad-hoc bug fixing, user issues and technical upgrades.

Any new system additions and/or changes can also be explored in a new project.

SUCCESS sTORY

Case Study: How we helped a Manufacturer saves 1,000s of Planning Hours and Reduce Lead Time by 15%

See how our custom solutions have transformed manufacturing businesses like yours.

The challenge.

Managing production for a global manufacturer of stampings and springs, required replacing a complex, spreadsheet-based workflow with a more efficient system to streamline multi-team operations, manage by exception, and quickly identify and resolve bottlenecks.

The solution.

We designed and developed Vision—an automated, real-time, factory-wide solution that integrates with the clients CRM, streamlines production planning through strategically placed devices, and provides live Gantt chart visibility and control for Team Leaders and Production Supervisors, enabling efficient scheduling, instant replanning, and full transparency across the entire manufacturing floor.

The result.

Vision has enabled our client to take a more proactive and productive approach to manufacturing by identifying and resolving bottlenecks before they escalate, saving thousands of production hours annually, reducing project lead times by 15%, and providing valuable data insights and full system configurability to support ongoing optimisation and future scalability.

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Frequently asked questions

If you have any questions then don’t hesitate to contact us or please feel free to read our FAQs

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Why work with ioSTUDIOS?

We’re a UK-based software team with 16+ years of experience developing business-changing platforms in sectors like metalworks, manufacturing, and engineering. We turn your processes into powerful, digital tools – built for the real world of precision components, angles, cuts, and deadlines.

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16+ years experience

Over 16 years of software development experience across industries, including transport and logistics.

UK based team

An award-winning, UK-based team of inhouse specialists – no outsourcing to ensure quality and communication.

End to end delivery

Complete service from UX design to QA testing and post-launch support with a dedicated team.

Scalable solutions

Future proof systems that grow with your fleet and adapt as your needs evolve over time.

Transparent approach

Clear communication, regular updates, and a dedicated product owner throughout your project.

Proven ROI

Track record in delivering ROI focused, process-improving platforms that pay for themselves.

Based in Solihull,
Birmingham

From our Solihull base in Birmingham, we serve clients across the UK – helping businesses like yours embrace digital transformation through bespoke software that truly delivers.

Explore our Software Services

Based in Solihull, Birmingham

From our Solihull base in Birmingham, we serve clients across the UK – helping businesses like yours embrace digital transformation through bespoke software that truly delivers.

Explore our Software Services

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